Latest

[admin]

Our company proudly announces the official release of our newly developed fully automatic robotic welding workstation! This advanced system integrates the internationally leading Panasonic TM-2000WG4 welding robot with a perfectly matched Panasonic welding power source. It features our independently developed dual L-type dual-axis coordinated positioner system, integrated laser seam tracking, automatic torch cleaning, and dust removal equipment, specifically designed for high-end aluminum radiator production. This workstation provides a benchmark solution for the intelligent upgrading of the manufacturing industry.

 

Professionalism Builds Excellence: The Design Philosophy of the New Generation Workstation

During the critical period of manufacturing transformation towards "Smart Manufacturing" and "Green Manufacturing," our company, leveraging our profound experience in custom automation integration, has successfully launched this robotic welding workstation representing the industry's cutting-edge level. This workstation is not merely a simple assembly of equipment but a deep interpretation of the four core values: "Precision, Efficiency, Environmental Protection, and Reliability." From robot selection to positioner design, from internal wiring to dust removal integration, every detail demonstrates our core philosophy of "Meticulous Integration, Professional Customization."

In-Depth Analysis of Core Highlights

The outstanding performance of this newly launched workstation is reflected in the following meticulously designed and manufactured subsystems:

1. Power Core: The Golden Combination of Panasonic Robot and Welder

The workstation employs the high-performance Panasonic TM-2000WG4 robot, whose high-speed and high-precision characteristics ensure perfect reproduction of complex three-dimensional welds. Paired with the original Panasonic digital pulse welding power source, it achieves full digital coordination between the robot and the welder, reaching the ultimate performance of seamless single-brand integration in controlling stable arc starting, droplet transfer, and weld bead formation for aluminum welding.

 

2. Structural Essence: Dual L-Type Dual-Axis Coordinated Positioner System (Exclusive Highlight)

This is the core innovation of our latest upgrade. The workstation is equipped with two independent L-type dual-axis servo positioners, designed with full consideration for production flexibility and high efficiency:

ü Dual Coordinated Axes (Tilt Axes): Driven by high-performance servo motors, they achieve complete kinematic coordination with the robot. The robot can perform complex interpolation movements with the positioner, always keeping the weld seam in the optimal Flat (PA) position, significantly improving weld quality and speed.

ü Dual Non-Coordinated Axes (Rotary Axes): Also driven by servo motors, they are primarily responsible for precise positioning and rapid side-changing of the workpiece. Combined with the coordinated axes, they enable rapid switching of the workpiece between multiple machining poses.

ü Linear Guide + Cylinder Drive Mechanism: The horizontal movement unit of the L-type positioner innovatively adopts high-precision linear guides paired with high-flow pneumatic drive, replacing traditional ball screws or rack and pinion systems. This design combines the dual advantages of "Speed" (cylinder drive provides rapid response, reducing non-welding time) and "Precision" (linear guides ensure ultra-high repeatability), forming the cornerstone of the workstation's "Fast, Accurate, and Stable" production.

 

3. Embodiment of "Inner Beauty": Professional Electrical Control and Wiring Craftsmanship

The reliability of a workstation is evident upon opening its control cabinet. We adhere to the principle of "High Standards, Modular" wiring:

ü Separation of High and Low Voltage: Power lines, control lines, and signal lines are arranged in separate layers and channels, effectively preventing interference.

ü Clear Cable Identification: All cables are equipped with permanent labels, facilitating future maintenance and troubleshooting.

ü Neat Pneumatic Line Routing: Pneumatic lines are routed reasonably and secured firmly, with no messy tangles.
The complex harnesses and lines, akin to the workstation's "neural network," reflect our rigorous engineering management and profound professional capability in system integration.

 

4. Standard for Green Production: Integrated Fume Extraction System

In response to national calls for environmentally friendly production and to protect employee health, this workstation comes standard with a high-performance centralized welding fume extraction system. It effectively captures and purifies smoke and dust generated during the welding process at the source, with a purification efficiency exceeding 99%, ensuring a clean working environment and assisting enterprises in achieving green, sustainable development.

 

Technical Specifications Overview

Subsystem	Core Configuration & Parameters
Robot Unit	Brand: Panasonic; Model: TM-2000WG4; Payload: 20kg; Repeatability: ±0.08mm
Welding Power Source	Brand: Panasonic; Full Digital Pulse MIG Welder; Optimized for Aluminum Welding
Positioner Unit	Dual L-type Dual-Axis Servo Positioners; Coordinated Axis (Tilt): Servo-driven, ±180°; Non-Coordinated Axis (Rotary): Servo-driven, 360° continuous; Load Capacity: 600kg/unit; Horizontal Movement: Linear Guide + Cylinder Drive
Seam Tracking System	High-Precision Laser Seam Tracking System for Real-Time Path Correction
Auxiliary Equipment	Automatic Torch Cleaning Station; Centralized Welding Fume Extraction System; Customized Tooling & Fixtures
Safety Protection	Full-Perimeter Safety Fence, Safety http://www.metalworkmac.com Dade Heavy Industry

[Author]

Posts